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Your Printer Isn't Slow — Your Hotend Is Starving
Why high-speed printing looks worse after all your calibrations — and the one number you need to fix it. Learn how volumetric flow rate limits your hotend, how to calculate your ceiling, and which upgrades actually move the needle.
Matthew Duffey
6 days ago0 min read


Heat Creep: the clog that's not a clog
Your extruder starts clicking four hours into a long print, the nozzle pulls clean, and you spend the next week drying filament that wasn't wet to begin with. Heat creep is the most misdiagnosed failure mode on consumer FDM printers — and the fix is a five-step ladder, cheapest first.
Matthew Duffey
Apr 251 min read


Your Filament Is Wet — and You Don't Know It
Stringing, blobs, weak layers, popping sounds from the hotend — you've adjusted retraction, swapped the nozzle, and re-leveled the bed. The real culprit is almost always sitting on your spool. This guide covers how moisture gets into filament, how to diagnose it by material, and how to actually fix it — including where PCTG fits in as one of the most storage-forgiving engineering materials available.
Matthew Duffey
Apr 231 min read


Dialing In Your Lighting: Brightness, Color, and Motion
Getting the pucks on the wall is the easy part. Getting them dialed in — the right brightness for a 2am hallway trip, the right color temperature that doesn't look harsh, the motion sensitivity that triggers when you need it and stays quiet when you don't — that's where most people just guess. This is what actually works. [Read the Full Guide →]
Matthew Duffey
Mar 311 min read


Converting Your Home to a Smart Home
I moved into a new house and immediately had two spots that made me nervous at night — a staircase and a long hallway, both completely dark. I looked into the full smart home build. The Raspberry Pi route, the Philips Hue ecosystem, the professional install. Then I found a simpler answer that solved the actual problem without any of it. [Read the Full Guide →]
Matthew Duffey
Mar 311 min read


Blog - Industrial Mentality
Most home printing operations start with a YouTube tutorial and a spool of PLA. Mine started in environments where a failed part doesn't just disappoint a customer — it can ground an aircraft, compromise a mission, or undermine years of research.
Matthew Duffey
Mar 200 min read


Why How Things Are Made Matters More Than the Price Tag
We’re often told—directly or indirectly—that higher price means higher quality. If something costs more, it must be better, right? Not always. In reality, what matters far more than price is how something is made . Thoughtful manufacturing isn’t about chasing the most expensive materials or the highest price point—it’s about delivering real, lasting value to the person who uses the product every day. Value Isn’t the Same as Cost Cost is what you pay at the register. Value i
Matthew Duffey
Jan 313 min read


Replacing Assumptions and Hype With Intention in Additive Manufacturing
Additive manufacturing is often framed in extremes. On one side, it’s dismissed as novelty—plastic trinkets, weak parts, and solutions in search of problems. On the other, it’s wrapped in hype: a promise that everything can be manufactured instantly, perfectly, and on demand if you just have the right printer, filament, or software. Neither of these perspectives is particularly useful. Additive manufacturing doesn’t need hype to be valuable. It needs intention . The Problem W
Matthew Duffey
Jan 63 min read


Welcome to my Journey
My 2025 Journey: From Burnout to Building DuffAM Metal Additive Manufacturing for Space by Trade, Engaging Polymer Additive (3D Printing) by Passion. At the start of 2025, I was frustrated—professionally drained to the point it was bleeding into my home life. Working remotely out of our rental in Florida didn’t give me much separation between the two. A few years earlier, I had relocated for my current company as employee number 15—now we’re over 600 strong nationwide. I love
Matthew Duffey
Dec 2, 20254 min read


What is my take on AM?
You see a need, they see a way to sell you what you don't need There are various ways to approach this, but fundamentally, I view AM as...
Matthew Duffey
Dec 18, 20242 min read


Uncovering the Source: Where is This Coming From?
Many people claim I have a knack for speaking or that I'm articulate in front of an audience. However, the truth is that I never excelled...
Matthew Duffey
Dec 15, 20241 min read
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